Management Through Leadership Our Websites
Lean Expertise
TPMonLine PapaKaizen
Evento Kaizén CMMS
New Ways for Management
Custom Search
 
 
 
   

 

We have the right Consultants for Your Needs
Choose among Hundreds of Subjects
Feel Free to Use Them Anywhere
TPM and its Evolution into TPR
Implementation Step by Step
Improvement can be achieved One Step at a Time
Lean Manufacturing is the American version of the Toyota Production System
Faster more secure Administrative Processes
Medical Facilities can also benefit from the Lean Culture
Change Management and Management Change
Don´t Waste time looking for your tools
Knowledge comes from Information
A Wise Man who was born and lived ahead of his time
From the Car Races to Your Plant
Assessment and Audit for Continuous Improvement
We can take advantage of their experience
Avoid costly recurrence of problems
Other Sites Ours and our Competitors
Our easy to follow methods for Kaizen, TPM, etcetera
Your Book Store and More
For Technicians and Professionals
International Color Code is Optional
Japan - Korea - China - Other Asian Countries
We always answer your comments and questions...

 

 

 

 

 
Author 5S Assignment Chart Helps Sustainability of The 5S Effort

Traducir al Español

Many interesting articles have been written about the Kobayashi's 5S. Mike's grabbed my attention because it is a practical method that really will help you keep this important discipline in place and provide the results we all want, lifting the morale of our teams.

Thank you Mike!

 

About the author:

Mike Wroblewski is president of Victory Alliance Technologies Inc. Wroblewski began his lean journey more than 20 years. By trial and error, along with some great lean teachers, he successfully implemented the lean approach in a variety of businesses. His lean experiences include learning directly from the original lean leaders, including Shigeo Shingo, PhD. As a certified six sigma black belt, he believes quality is a cornerstone of all improvement actions. Visit Wroblewski’s lean blog, http://gotboondoggle.blogspot.com/, to learn more.
 

One of the best aids in sustaining a daily 5S process is found in the 5S Assignment Chart. This assignment chart lists all the 5S tasks to be completed in a zone (designated area) along with the frequency the task should be done (daily, weekly, monthly); the person’s name responsible for completing the task; and listing of the tools needed for each task (broom, towel and so on). All you have to do is post this assignment chart in the zone to help ensure the tasks get done. Sounds simple enough, right?

Like most concepts I have learned in lean manufacturing, it goes much deeper that what we originally think. That holds true for even the simple 5S Assignment Chart.

For one, the posting of the 5S Assignment Chart or, for that matter, any other document, sign, work instruction, standard work sheet or PM task list itself does not ensure that the tasks are completed or followed as described. You learn that rather quickly after the initial excitement of the newly posted item turns toward the mundane. We sometimes fall into the trap that anything posted is important; therefore, everyone will follow it. Not true. Just look at speed limit signs as an example.

So how do you use a 5S Assignment Chart successfully?

Here are just a couple of ways I found that work:

  1. In the first column, organize alphabetically by name, the person responsible followed by the task, frequency and tools assigned to them. Typically, we list tasks first, which makes it more difficult to see who is responsible and harder for the person responsible to find their assigned task. Make it easy (more visual) for each person to find their own tasks.
  2. Cluster all the tasks for each employee together if they have more than one task assigned to them. Again, makes it easier to find all your assignments.
  3. Have all the team members divide up tasks and who is responsible. In most cases, a leader normally just assigns who gets what task, and some people don’t like the results. A team approach on this point gets better buy-in.
  4. Under frequency, be more specific. Don’t just say weekly, specify the actual day of the week, for instance, Tuesday.
  5. In addition to assigning specific days, make frequency visual. For example, use a column for each day of the week, adding a symbol on the assigned day for each task. If the task is daily, put a symbol in every column of the week for that task and put it in color.
  6. Assign daily task(s) to every person. The 5S process works best if done daily, so base your task listing with daily assignments.
  7. Keep assignments simple. Assigned tasks should be completed in a daily, five-minute period.
  8. Have each employee sign off individually (and daily) after completing their task. This, by itself, is not the complete answer; however, it is better than having someone else (a zone leader or supervisor) signing off for all tasks.
  9. Have the zone leader or supervisor (as part of their standard work) check and review each day that the tasks for that day were successfully completed. Their job is to coach and support employees. If a task was not complete, ask the person responsible “Why not?” and “What can I do to help you get it done?”
  10. Use the best management tool—the power of “leading by example.” Every leader should have a daily assignment and complete them daily.
  11. Rotate the task assignments often. Share the burden and eliminate the boredom.
This is the site to share your expertise. The Lean Culture is about all the Lean Practitioners to learn from each other and the way to do this is by sharing our knowledge and experience. Never underestimate the value of your contributions, we will not.  

 

Also we invite you to read:

Behavior Modeling is a Great 5 S Implementation Tool

Description of The 5S Philosophy

The 5S in Detail

We now have two Free Presentations on 5S

Did you Know?
You can get the support and advice
of a Senior Consultant
without having to pay for one!

 
Use This Google Search Box to Find what you
want or need in our websites!
Custom Search

 

 

 

 

Visitors:

Links to:
TPMonLine.com
ManagementThroughLeadership
PapaKaizen.com
Articles Menu
BBasics.LLC 

This page last updated on

6 January, 2009 5:04

 

 

 

 

 

 

 

 

File # Hit Counter