Table of Contents (In the Complete Version, this will be your Instant Index)
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TPM Total Productive Maintenance
Excellence As A Norm Of Life
TPM - Total Productive Maintenance: An Indispensable Strategy To
Participate In The Global Market In The 21st Century
Agenda
1.) Background
The first manifestations of the maintenance activity and their evolution until arriving at the philosophy of TPM or Total Productive Maintenance.
The “Plant Engineering” Concept Is Set In Place
2.) TPM Definition.
Procedure To install This Discipline Successfully
The Positive Environment Generated By The System
The New Forms of Leadership.
Authority And Command Concepts.
3.) Education and Training
Logical, Creative Self Discovery
Theme And Contents
Consolidating the Lessons Learned
The One Point Lesson
4) There are, According to the Traditional Definition In TPM, Six Main Chronic Causes Of Losses
The Reliability Of The Equipment, Traditional Definitions:
Original Reliability
Operative Or Operational Reliability
Deterioration and Restoration
Optimal Operation Conditions
Minor Defects In The Equipment.
Root Cause Analysis
Root Cause Diagram
Setups of Equipment and Isolated or Sporadic Losses
Basic Principles To Achieve Zero Breakdowns
Improving The Setup Times (SMED)
The Small Problems And Their Bigger Costs
5. Direct Benefits In The Quality Of The Product And The Consequences:Improvement Of The Work Conditions. Increase Of The Individual And Group Productivity And The Achievement Of Safer Conditions In The Workspace.
6. How To Determine If A Plant Is Ready To Implement TPM?
7. Procedure For A Successful Implementation
The Pilot Group
The TPM Distinctive
The Communication Spread Of TPM_
The 5S - An Ideal Philosophy For The New Culture
8. The TPM Program Take Off: How To Achieve And Get The Diverse Departments’ Participation.
9. The Plan… Establish An Appropriate Program And Make Sure It Is Feasible
The Role Of The TPM Coordinator
10. The Traditional Steps For The Establishment Of Autonomous Maintenance, Base Of The TPM
Cleaning And Initial Inspection
Eliminating Contamination At The Origin
Identification of Problems and Opportunities
Establishment Of Cleaning, Lubrication And Inspection Standards Continuous Training of Operators Autonomous Inspection Application Of Visual Systems Follow-Up
Follow-Up
Basic Achievements Of TPM
11. Permanent Advantages and Benefits
12. After the Autonomous Maintenance: TPM The New Attitude
Predictive Maintenance (PdM)
Major Projects
TPM Early Implementation
13. Keys To The Success In The TPM Implementation
How "To Sell" The Idea To Top Management?
Wide Promotion
Follow-Up
"Benchmarking" Exchange and Comparison
14. Visual systems
15. The (CMMS) Computerized Maintenance Management Systems
TPM Contributes To Do Good Use Of The CMMS_
16. Overall Equipment Effectiveness
The Formula To Measure OEE:
Appendix
William Edwards Deming
Deming's 14 Principles
Bibliography
This Guide Book has provided us with a clear insight of TPM and the way to implement successfully. We bought one access for each of our work groups and we have seen the results immediately.
C Cardenas Maintenance Manager Petrocel-Temex - DAK Americas México, USA, Colombia.
